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  • 喷房
  • 2016-03-16 16:08:34
  • \

    喷漆房,顾名思义就是在一个房间里对过滤喷漆对象进行喷漆,也被叫做烤漆房。喷漆房是提供涂装作业专用环境的设备,能满足涂装作业对温度、湿度、光照度、空气洁净度等要求;能将喷漆作业时产生的漆雾及有机废气限制并处理后排放,是环保型的涂装设备。
    传统的喷漆是在露天用喷头给器具(汽车,家具等)喷漆,但是这样方式对于大型器具来说会使喷漆质量降低,例如:喷漆过程中会把空气中的粉尘混合在油漆里,从而降低喷漆质量;具有不确定性浪费油漆,而且喷漆区域会非常脏;对于工作人员来说,一方面会很脏,另一方面会吸入大量油漆雾对身体不利。后来人们想把喷漆设定在一定的范围内,就产生了最早的喷漆房----抽风式喷漆房,在中国喷漆房最早是在上世纪90年代成都地区产生的。
     
     喷漆房通常是用来喷涂和烘烤漆的,因此,烤漆房最确切的描述应为“喷烤漆房”,广泛用于汽 车、机械、五金、家具、化工等行业的工件表面喷漆、烤漆作业。以烤漆房的气流方向来划分可分为以下三大类:横流式烤漆房;侧面下冲式烤漆房;全下冲式烤漆房。 横流式烤漆房:气流从房的一端流向另一端。此种机型成本低,易安装。缺点是雾状物沿着车身侧面移动,且雾气不能从操作者的面部周围除去,工作环境不尽人意。
      侧面下冲式烤漆房:空气通过天棚的过滤装置进入烤漆房,由房的侧面墙根排出。这是中档价格的烤漆房。由于雾状物远离车身,且能从操作者的周围除去雾气,因而喷漆效果和工作环境均较理想。
      全下冲式烤漆房:体现了当今最先进的技术。空气从天棚进入,通过地坑或地下室排放到外面。这种排气方式可得到较洁净的喷漆过程和安全的工作环境。但其成本高,占用空间大。
      汽车喷漆房,家具喷漆房,环保喷烤漆房。烤漆房环保喷烤漆房,它包括喷漆房和烤漆房,其特征是:喷漆房和烤漆房的顶部装有进风通道和布风板,喷漆房的底部设有循环水池,循环水池上设有铁栅地格,循环水池的一侧与排风通道连接。它解决了现有产品存在工作环境恶劣,导致对油漆的产品质量不高、而且对油漆工的身体和环境损害严重的问题,本实用新型环保喷漆房具有高效、环保、节能的优点。
    操作要领
      喷漆时,外部空气经过初级过滤网过滤后由风机送到房顶,再经过顶部过滤网二次过滤净化后进入 房内。房内空气采用全降式,以≥0.3m/s的速度向下流动,使喷漆后的漆雾微粒不能在空气中停留,直接通过底部过滤装置后,从出风口被排出房外。这样不断地循环转换,使喷漆时房内空气清洁度达98%以上,且送入的空气具有一定的压力,确保室内灰尘不会往喷烤漆房内渗漏,污染工件表面,从而最大限度地保证喷漆的质量。 烤漆时,将风门调至烤漆位置,热风循环,烤房内温度迅速升高到预定干燥温度(≤80℃)。风机将外部新鲜空气进行初过滤后,与热能转换器发生热交换后送至烤漆房顶部的气室,再经过第二次过滤净化,热风经过风门的内循环作用,除吸进少量新鲜空气外,绝大部分热空气又被继续加热利用,使得烤漆房内温度逐步升高。当温度达到设定的温度时,燃烧器自动停止;当温度下降至设置温度时,风机和燃烧器又自动开启,使烤漆房内温度保持相对恒定。最后当烤漆时间达到设定的时间时,烤漆房自动关机,烤漆结束。
    注意事项
      1、在进行喷涂前必须先检查喷涂的气压是否正常,同时确保过滤系统清洁; 2、检查空气压缩机和油
    水微尘分离器,使喷漆软管保持洁净。
      3、喷枪、喷漆软管和调漆罐要存放在干净的地方;
      4、除了用吹风枪和粘尘布除尘外,其它所有喷涂前的工序都应该在烤漆房外完成;
      5、在烤漆房只能进行喷涂和烘烤工序,而且烤漆房房门只可在车辆进出时开启,开启房门时必须开动喷涂时的空气循环系统以产生正压,确保房外的灰尘不能进入房内;
      6、必须穿着指定的喷漆服和佩带安全防护用具才能进入烤漆房进行操作;
      7、在进行烘烤作业时,必须将烤漆房内的易燃物品拿出房外;
      8、非必要人员,不得进入烤漆房。
    维护保养
      1、每天清洁房内墙壁、玻璃及地台底座,以免灰尘和漆尘积聚, 2、每星期清洁进风隔尘网,检查排气隔尘网是否有积塞,如房内气压无故增加时,必须更换排气隔尘网;
    3、每工作150h应更换地台隔尘纤维棉;
      4、每工作30oh应更换进风隔尘网,
      5、每月清洁地台水盘,并清洗燃烧器上的柴油过滤装置;
      6、每个季度应检查进风和排风电动机的传动皮带是否松弛。
      7、每半年应清洁整个烤漆房及地台网,检查循环风活门、进风及排风机轴承,检查燃烧器的排烟通道,清洁油箱内的沉积物,清洗烤漆房水性保护膜并重新喷涂。
      8、每年应清洁整个热能转换器,包括燃烧室及排烟通道,每年或每工作1200h应更换烤漆房顶棉。
      当然要呈现一个完美的汽车烤漆作品,严谨的工艺流程、严格的操作规范、娴熟的操作技巧,都是不可缺少的前提,不可否认合理的选择规划烤漆房,不但能最大程度地满足对高水平喷漆的要求,可以在最短的时间内喷涂出完美无瑕的车身漆面,而且还能给喷漆师傅带来安全、健康、明亮、舒适的工作环境。
    发展现状国内烤漆房中低档的价格从2.2万-6万不等,高档的价格为6-15万不等,主要生产的厂家有宝中宝、梦幻三星、邹平新港、江苏中大、御表动力等,产品种类繁多。主要流通的种类有:室外防雨型烤漆房、燃油式高温烤漆房、教学型喷烤漆房、大型通道式烤漆房、环保型烤漆房、红外线烤漆房以及标准型烤漆房等,功能各异;一般烤漆房采用拼装式结构,房体采用子母插式保温喷塑墙板,密封、保温性能好,房体侧面装有工作门,方便工作人员进出,铝合金包边大门,门中央装有观察窗,可随时观察房内动态,烤漆房内的辅助设备也层出不穷,使用率较高的有:风机、燃烧器、照明灯、底板、过滤棉、电控箱、发生房、烤漆灯、高效热能转换器等,当然具体的配置以及型号要看汽车服务机构整体规划。
    公司简介
    苏州丰硕自动化设备有限公司前身是苏州华达机电设备厂,本公司是一家专业从事液体、粉体无尘涂装设备工程和自动化输送设备工程的现代高新科技企业。公司融工程的规划﹑研发、制造﹑安装、服务、技朮整厂输出为一体,实行产品研发、生产、安装、销售、销后一条龙服务。面向用户以卓越的产品质量、完善的服务体系,最高的工作效率满足客户的需求。产品广泛应用于:汽车工业、摩托车工业、3C产业(手机、电脑、家电)、装饰建材、运动器材、木器家私、工程机械、灯饰、电子等产业。
    随著现代经济、科技的高速发展,我们时刻注重加强对国内外先进自动化技术的引进和借鉴,公司以国内知名企业为市场依托,凭藉自身的技术优势先后与多家箸名品牌企业建立了良好的合作关系。如日本松下半导体有限公司、台湾富士康集团、青岛海尔集团、苏州明基电通、德国博世汽车部件(苏州)有限公司、韩国三星电子(苏州)有限公司、苏州华硕电脑有限公司、台湾统一集团、台湾可胜科技、上海大众汽车有限公司、上海沪豪汽车部品有限公司、美国洛德机械(上海)有限公司等知名企业承接了数拾套大型涂装工程和自动化输送设备工程,并提供了优质服务及技术指导,时逢盛世丰硕愿携全体同仁将以“品质为本,缔造卓越”的原则,与国内处各企业共创商海新潮。
    专业生产:
    涂装设备:塑胶喷涂线,五金粉体,液体烤漆线,五金前处理生产线,涂装线,丝印线,水濂柜,静电除尘柜,喷漆台,UV固化炉,IR固化炉,
    烘干设备:烤箱,无尘烤箱,防爆烤箱,防氧化冲氮烤箱,隧道炉,老化房,
    输送设备:输送线,流水线,总装线,滚筒线,链板线,倍速链线,组装线,
    无尘净化设备:无尘隔间,环氧地坪,传递窗,洁净工作台,洁净棚,采样车,
    环保设备:鲜风柜,中央空调,净化柜,二次净化柜,废气处理,集尘箱,
    测试设备:恒温恒湿测试机,寿命测试机,拉力测试机,盐雾测试机,环境测试机
     
    联 系 人: 连根荣 经理 
    经营地址: 中国 江苏 苏州市吴中区临湖镇石庄工业区B1栋 
    邮  编: 215106 
    公司电话: 86 512 66300668-801 
    传  真: 86 512 66300667  
    手  机: 13912610668 
    电子邮箱: skyfeeson@yahoo.cn 
    公司主页:http://www.feeson.cn/
              http://hdmachinery.cn.alibaba.com/
     

    Spray paint room, just as its name implies is to filter in a room spray paint spray paint object, also known as room of the lacquer that bake. Coating operation is to provide the special environment of the equipment in spray-paint room, can satisfy the coating operation of, such as temperature, humidity, light, air cleanliness requirements; Will be generated when the paint mist and organic emission limits and treatment, environmental protection coating equipment.

    Traditional painting is in the open air nozzle to the appliance (cars, furniture, etc.) spray paint, but this way will lower the quality of spray paint for large appliances, for example: in the process of spray paint will mix the dust in the air in the paint, thus reducing paint quality. Waste paint is uncertain, and painting area is very dirty; For staff, on the one hand, it will be very dirty, on the other hand will inhale a lot of paint mist adverse to the body. Later, people want to set your painting in a certain range, creates the first spray paint room, induced draft spray paint room, spray paint room in China in the 1990 s was the first to chengdu area.

     

    Spray paint room is usually used for spraying and drying of the lacquer that bake, therefore, paint the most precise description should be "spray paint", is widely used in auto, machinery, hardware, furniture, chemical and other industries of workpiece surface spray paint, paint job. To paint the airflow direction dividing can be divided into the following three categories: cross-flow paint; Under lateral impact type paint; Under the strong pattern paint. Cross-flow baking booth: air flow from one end of the room to the other end. This type of low cost, easy to install. Defect is moving along the side of car body mist synthesis, and fog can not remove from around the operator face, work environment.

    Under lateral impact type baking booth: air filters through the canopy room of the lacquer that bake, by the side of the room walls. This is the room of the lacquer that bake a mid-range price. Due to the fog away from the body, and can from the operator to remove fog around, thus painting effect and working conditions are ideal.

    All the percussive room of the lacquer that bake, embodies the most advanced technology. Air from the ceiling, through the pit or the basement discharge outside. This way of exhaust can get relatively clean painting process and safe work environment. But its high cost, take up the space is large.

    Auto spray paint room, furniture paint, environmental protection spray paint room. Room environmental protection spray paint room of the lacquer that bake, it includes spray paint room and paint room, whose character is: the top of the spray paint room and paint room is equipped with ventilation channels and ventilation board, spray-paint room has a loop at the bottom of pool, pool of water, with bars, cycle on one side of the pool and exhaust channel connection. It solves the existing product bad work environment, leading to the quality of paint products is not high, and the painter's body and environment problems, damage, the utility model environmental protection spray paint room possesses the advantages of high efficiency, environmental protection and energy saving.

    Operating essentials

    Spray paint, after primary filter to filter outside air by the fan to the roof, then after at the top of the screen pack secondary filtration purification to enter the room. The room air drop type used to flow down at a speed of 0.3 m/s or higher, make after spray paint fog particles can't stay in the air, directly after the filtration unit through the bottom and the outlet is expelled outside the room. This cycle transformation unceasingly, to paint the room air cleanliness of more than 98%, and into the air with certain pressure, leakage to ensure indoor dust not to spray paint the room, surface pollution, to maximize the guarantee the quality of paint. The lacquer that bake, set the throttle to the position of the lacquer that bake, hot air circulation, curing barn temperature rise quickly to reserve the drying temperature (80 ℃) or less. The fan will be filtered at the beginning of external fresh air after heat exchange with the heat converter gas chamber to the roof of the lacquer that bake department, after the second filter purification, circulate in hot air passes through the throttle action, in addition to breathe in a small amount of fresh air, most of the hot air heated by continue to use again, make the room of the lacquer that bake temperature gradually increased. When the temperature reaches set temperature, the burner automatically stop; When the temperature dropped to set temperature, the fan and burner and automatic open, keep the temperature inside the room of the lacquer that bake is relatively constant. Finally when the time to set the time of the lacquer that bake, room of the lacquer that bake automatic shutdown, the end of the lacquer that bake.

    Matters needing attention

    1, must first check before were sprayed coating of the air pressure is normal, while ensuring the filtration system clean; 2, check the air compressor and oil

    Water dust separator, keep spray hose clean.

    3, paint spray gun, spray hose and stored in a clean place;

    4, in addition to dust with blow air pressure gun and sticky dust cloth, other all before spraying process should be outside the room of the lacquer that bake is complete;

    5, in the room of the lacquer that bake only painting and baking process, and paint the door can only be used when the vehicle in and out of the open, open the door to start when spraying to create positive pressure air circulation system, to ensure that the dust can't enter the room outside the house;

    6, must be in the specified paint coats and wear safety protective equipment to enter the room of the lacquer that bake to operate;

    7, in, when baking, painting the room must be flammable items out of the house;

    8 and non-essential personnel and shall not enter the room of the lacquer that bake.

    maintenance

    1, clean the room every day, glass wall and the base platform, in order to avoid dust and paint dust accumulation, each week 2, into the wind dust network, check for product plug exhaust dust network, such as increased pressure inside the room without any reason, must be replaced exhaust dust net;

    3, working 150 h should be replaced every platform fiber cotton dust;

    4, each 30 oh should change into the wind dust network,

    5, monthly cleaning platform water dish, and cleaning the diesel filter device on the burner;

    6, each quarter should check into the wind and platoon wind motive drive belt is flabby.

    7, every six months should clean the room of the lacquer that bake and ground network, check the circulation wind valve, intake and exhaust fan bearings, check burner exhaust channel, clean the sediment inside the tank, clean room of the lacquer that bake water-based coating and spraying again.

    8, every year should clean the heat energy converter, including combustion chamber and exhaust channel, working 1200 h should be replaced every year or the roof of the lacquer that bake cotton.

    Of course to render a perfect car painting works, rigorous process, strict operation specifications, skilled operation skills, are indispensable premise, there is no denying that the choice of reasonable planning room of the lacquer that bake, not only can the greatest degree to meet the requirement of high levels of spray paint, can in the shortest possible time spraying paint a perfect body, but also can bring painting master safe, healthy, bright and comfortable working environment.

    Current situation of the development of domestic paint room low prices ranging from 22000-60000, the price of high-end range of 6-150000, the main production of the manufacturers have treasure in the treasure, dream samsung, zouping Newport, jiangsu cuhk, royal power etc, there are many different kinds of products. The types of main circulation: outdoor waterproof paint, fuel type high temperature paint room, teaching type spray paint room, large single room of the lacquer that bake, environmental protection paint, infrared paint room and standard room of the lacquer that bake, different function. General assembly structure is used to paint, building the lash type thermal insulation coating wall plate, sealing, heat preservation performance is good, work room body is equipped with side door, convenient pass in and out of staff, aluminium alloy door, door central equipped with observation window, can observe dynamic inside the room, the auxiliary equipment inside the room of the lacquer that bake also emerge in endlessly, high utilization rate are: blower, burner, lighting, floor, filter cotton, electric cabinet, such as room, the lamp of the lacquer that bake, efficient heat energy converters,, of course, the specific configuration and overall planning model to see whether the auto service institutions.

    Company profile

    Suzhou rich automation equipment co., LTD., formerly suzhou huada electrical and mechanical equipment factory, the company is a professional engaged in liquid and powder dustless coating equipment engineering and automation equipment engineering of modern high and new technology enterprise. Company project planning, research and development, manufacture, installation, service and technology of whole factory output as a whole, the product research and development, production, installation and after sales, sales through-train service. Geared to the needs of users with excellent product quality, perfect service system, the highest efficiency to meet customer demand. Products are widely used in: automobile industry, motorcycle industry, 3 c industry (mobile phone, computer, household appliances, decorative building materials, sports equipment, wood furniture, engineering machinery, lighting, electronics and other industries.

    With the modern economy, the rapid development of science and technology, we always pay attention to the introduction of advanced automation technology at home and abroad to strengthen and guide, relying on the company with the well-known domestic enterprises for the market, with its own technical advantages successively with a number of zhu name brand enterprise established the good relations of cooperation. Like Japan panasonic semiconductor co., LTD., Taiwan foxconn group, Qingdao haier group, suzhou benq corp, Germany Bosch automotive parts (suzhou) co., LTD., South Korea's samsung electronics (suzhou) co., LTD., suzhou asustek computer group co., LTD., Taiwan, Taiwan curzon technology, co., LTD., Shanghai Volkswagen, Shanghai hao automobile components co., LTD., the United States, machinery (Shanghai) co., LTD., and other famous enterprises to undertake several ten sets of large coating engineering and automation equipment engineering, and provides the high quality service and technical guidance, age comes as substantial wish with all my colleagues will be "quality as this, to create excellence" principle, with the domestic companies to create business fashion.

    Specializing in the production of:

    Plastic spraying line, coating equipment, metal powder, liquid paint line, metal pre-treatment production line, coating line, screen printing lines, water poon cabinets, ark of electrostatic dust removal, paint spraying machine, UV curing oven, IR curing furnace,

    Drying equipment: oven, clean oven, blast oven, nitrogen oven anti-oxidation, tunnel furnace, aging room,

    Conveying equipment: conveyor line, assembly line, assembly line, drum line, chain plate line, times speed chain line, assembly line,

    Dust-free purification equipment: clean compartment, epoxy floor paint, transfer window, clean bench, clean booth, sample car,

    Environmental protection equipment: fresh wind ark, central air conditioning, cleaning tank, cleaning tank, waste gas treatment, dust collection box,

    Testing equipment: constant temperature and humidity testing machine, life testing machine, tensile testing machine, salt spray test machine, environmental test machine

     

    Touch: the roots rong manager

    Business address: China jiangsu wuzhong district suzhou city near lake town, stone village industrial zone in B1 building

    Mail editor: 215106

    The company telephone: 86 512 66300668-66300668

    The true: 86 512 66300667

    Hand machine: 13912610668

    E-mail: skyfeeson@yahoo.cn

    Website: http://www.feeson.cn/

    http://hdmachinery.cn.alibaba.com/

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